Creating a body for our robot

We want to make our Turtlebot2 look more done with less guts showing. So we are going to create a housing or enclosure for it. Has anyone done this that can share your experience? What materials did you use? Did you create it by cutting and shaping or by 3d printing?

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We’ve found a material, https://www.palramamericas.com/Products/Flat-Sheets/PALIGHT-Family/projectpvc/ which looks suitable for creating the housing. But we also have access to a 3d printing lab, so if we had a 3 model for an enclosure, we could probably more easily 3d print it

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